"The only deadline is the one I give myself"

-- Mark Thomas

Microscale Loop Heat Pipe
Passive Liquid Phase Change Cooling

chip moduleDensely packed electronic circuit boards prevent heat removal vertically

macroscale loop heat pipeMacroscale loop heat pipes are bulky and have a non-planar topography unsuitable for direct interfacing with flat electronic chips/modules
The continuing trend in the electronics market for lightweight and more powerful applications has lead to increased thermal management issues in these devices, both at the chip level and the overall system level. For example, in one such instance layers of printed circuit boards (PCBs) containing power-electronics circuitry are stacked on top of each other in a compact external module. This means that the heat cannot be discarded vertically from an individual PCB and has to be carried laterally to the edge of the board before it can be dumped to an external heat sink. In this scenario, standard thermal management solutions such as "conduction" prove to be very inefficient since the coefficient of thermal conductivity is finite, the heat flow cross-section is extremely small (very thin metal layer), while the heat has to moved a considerable distance to the external heat sink.

Heat pipes, loop heat pipes and capillary pumped loops belong to a class of passive, lliquid-phase-change, heat transporting devices which provide a very high effective thermal conductivity. This is possible due to the fact that boiling can provide very large convective heat transfer coefficients whereas liquid surface tension enables capillary forces which circulate the working fluid in a loop from the vaporization zone to the condensation zone and back. Loop heat pipes are especially suited to transporting large amounts of heat over long distances at very low temperature differentials. Despite these advantages, typically loop heat pipes are bulky devices fabricated out of cylindrical tubing and also do not provide a flat vaporization surface for efficient interfacing with mostly planar electronic components.
Micro-columnated Loop Heat pipe

Micro-columnated loop heat pipe
A Schematic of the "Micro-columnated Loop Heat Pipe" and a visual list of the 4 main technologies inherent to the design of this planar liquid phase change thermal management solution

The Micro-columnated loop heat pipe (mcLHP) has been designed in order to provide localized high-heat-flux cooling to electronic substrates. The device will be fabricated on a silicon wafer with a number of novel design features designed to address various issues related to performance and reliability. Broadly the device consists of Evaporator and Condenser sections connected by liquid and vapor Microchannels. The Evaporator section, interfaced with the heat producing chip, converts the liquid to vapor which is then conveyed to the condenser by the vapor microchannels. It contains the Micro-columnated Coherent Porous Silicon (mCPS) wicking structure specially designed to prevent catastrophic wick dryout and improve device performance. The condenser section, interfaced with a heat sink, condenses the vapor back to liquid. The liquid is then pumped back into the evaporator due to the suction force generated by the capillary wicking structure.