Femtosecond laser ablation physics


Femtosecond laser system
   A detailed schematic of the femtosecond laser facility is shown in Figure 1. A femtosecond mode-locked seed beam of 14.5 nm bandwidth, pulse energies in the nanojoule range and repetition rate of 80 MHz is emitted from a Ti:sapphire oscillator pumped by a diode laser. A pulsed Nd:YLF operating at repetition rate of 1 kHz pumps the seed beam through a regenerative amplifier. Using the chirped pulse amplification technique, ultra-short pulses are generated with a FWHM pulse width of about 83 fs, 800 nm wavelength and 1 mJ maximum pulse energy.

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Time resolved microscopy on semiconductors and metals using pump and probe technique

   The pump and probe technique is a widely used experimental method for observing phenomena happening within a 100 picosecond time period (1 picosecond=10-12 second). For instance, chemists want to know how the atoms in a molecule react to one another within 100 femtoseconds (1 femtosecond=10-15 second). Physicists strive to elucidate energy transfer mechanisms with the femtosecond laser pulse. The technique itself involves splitting a short pulse laser beam into two beams, a pump beam and a probe beam. The pump beam induces material changes after it hits in the target material, and the probe beam monitors this transformation at different time delays. The short pulse laser, which has up to several tens of femtoseconds time resolution, is used because of higher time resolution.
   The pump and probe technique can exploit the energy transfer mechanism during irradiation of a ultrashort laser beam onto the target material. Furthermore, thorough knowledge of the short-pulse laser interaction with the target material is essential for controlling the resulting modification of the micro-sized target structure.
   During the present experiment, single pulses were used at fixed pulse energy of 0.35 mJ on the target surface. This energy corresponds to a peak power of about 4.3 GW. Furthermore, the following list shows important optical components involved in the pump and probe beam paths, as shown in Figure 2.

1. Non-Linear Crystal (NLC): doubles the frequency of an input beam.
2. Half and quarter waveplates (l/2, l/4): changes beam polarization.
3. Polarizing BeamSplitter (PBS): transmits or reflects a particularly polarized beam.
4. Dichroic mirror (DM): selectively reflects or transmits a certain beam depending on its wavelength.

   The pump beam (wavelength=800 nm) path (purple line) is relatively simple. The 90% reflected beam at the beam-splitter (BS) is relayed to the delay stage and transferred to the DM. The delay stage is installed to set the time difference between the pump and probe beam. This pump beam is transmitted through the DM to heat up the sample.
   The 10 % portion of the fundamental 800 nm beam serves to generate a frequency-doubled (wavelength=400 nm) probe beam (blue line) when going through the NLC. This probe beam is horizontally (P) polarized before hitting the NLC. The NLC changes the polarization to the vertical polarization (S). The half-waveplate (l/2) then changes the polarization back to P so that it can pass through the polarizing beam splitter (PBS), which transmits P-polarized light and reflects S-polarized light. This S-polarized beam is converted to circularly polarized light by the quarter waveplate (l/4). The dichroic mirror (DM) reflects the frequency-doubled but transmits the fundamental beam.
   The probe beam arrives at the sample specified delay time after the irradiation by the pump beam. Then, the reflected probe beam is directed through the quarter waveplate so that its polarization is converted to S from the circular polarization. Thus, it can be reflected at the PBS. The probe beam in this particular setup is interpreted as an image by the CCD camera. The computer analyzes the image to obtain useful information such as surface deformation, plasma formation, material ejection, etc.
   The following figures show a sequence of surface images for varying time delays between 0.2 ps and 90 ps under atmospheric gas pressure and 1 mtorr, respectively.


 

 


Time-of-flight mass spectroscopy

   For the TOF measurement, the sample was mounted on a rotational feedthrough in a vacuum chamber of 10-7 torr base pressure. A fused silica spherical plano-convex lens (f = 250 mm) was employed to focus the laser pulses onto the sample surface at a 50° angle of incidence with respect to the normal direction. The repetition rate of the laser was set at 3 Hz. A pulse generator (Stanford Research, DG535) was used to trigger the laser and a 250 MHz digitizing oscilloscope (HP, Model 54510A). The laser ablated ions drift through an 80 cm long field-free vacuum tube. A microsphere plate detector (El-Mul Technologies) measured the ion TOF spectra, which were used to determine the velocity distribution of the ions. An instrument control program written in Labview (National Instruments) handled data acquisition and processing. Each spectrum was obtained by accumulating 300 sets of single shot data. The energies of the ions were verified by setting repelling voltages at an electrode plate placed in front of the detector. A Wiley-MacLaren type mass spectrometer (Wiley and McLaren, 1955) was built for mass analysis by applying pulsing extraction field to the positive ions before they reach the drift tube.
 



This figure shows typical time-of-flight spectra of laser-ablated titanium ions.

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Plume emission spectroscopy

   The laser-induced plasma was studied by emission spectroscopy. The laser pulses were focused onto the sample via the same plano-convex lens at approximately normal incidence. An ICCD camera (Princeton Instruments, ITE/576BR) was used to capture the plasma emission images. The ICCD camera was equipped with a Nikon 105mm UV lens, of good transmission over the entire spectral range of the system from 250 to 800 nm. The emission spectrum of the plume was acquired for identifying the ablated species. A 150 mm UV lens projected the plume on a quartz optical fiber, which directed the emission into a monochromator (McPherson, Model 2035). The ICCD camera was mounted at the exit slit of the monochromator, which then effectively became a spectrometer.


This figure shows emission spectrum of laser-induced titanium plume.

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Femtosecond pulsed laser recrystallization of a-Si film on quartz substrate

   It has been thought that femtosecond pulsed laser recrystallization is not so desirable because the pulse duration is so short for crystallization. In fact, we believe that there is no normal melting phase. The recrystallization mechanism is going to be solid phase crystallization. A recent result of recrystallization is shown below.  


  Figure: Femtosecond pulsed laser recrystallization (the right figure represent the boundary of two different regime)


   The figure below explains the solid-solid phase transition. At this time the target material structure is no longer in mechanical equilibrium. The exchange energy between electron and lattice is converted to phonon vibration by phonon relaxation within 1-5 ps. Consequently, the electron-electron interaction is much stronger than the electron-phonon interaction for time up to a couple of picoseconds. This highly non-equilibrium state and vacancies formed in this process are the driving forces to extremely rapid nucleation.


Click on the following movie to see the recrystallization dynamics and and the change of relative reflectivity.

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Micromachining workstation for MEMS device (microcooler)

   Ultra-short laser pulses impart extremely high intensities and provide precise laser ablation (material ejection) thresholds at substantially reduced laser energy densities. These advantages introduce precise control of working materials and subsequently low thermal damges. A microcooler device has a lot of holes and grooves that must be machined precisely. The current micromachining workstation for the microcooler device realizes a good control of finding spots and grooves and that of laser firing by using LabVIEW interface.
   The morphology, depth and volume of craters produced by various number of laser shots both in moderate vacuum and at ambient pressure, were measured by a white light interferometric microscope (Zygo, NewView 200) and a scanning electron microscope (SEM). A high-speed shutter (Vincent Associates, Uniblitz LS6Z2) was used to control the number of shots that hit on the fresh surface of the samples.
 



This figure shows the surface profile of a laser-ablated silicon crater as measured by Zygo microscope.


Plasma study

   Plasma study was done considering the pre-pulse effect on femtosecond laser micromachining. The following figure shows a typical plasma generated by surface emitted electrons.

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